We all know that the current one-step granulator has achieved the characteristics of high efficiency, time saving and labor saving, and is widely used in medicine machines. It is one of the indispensable equipments today. However, if you do not understand the performance requirements of the one-step granulator, it will greatly reduce the work efficiency. Let's talk about the next step in the performance requirements of the granulator.
Method / Step 1:
1. One-step granulator main unit heater adopts air heat exchanger, and the stainless steel structure is easy to disassemble, repair and clean. It is equipped with a damper for cold and hot air linkage adjustment to achieve continuous inlet air temperature control. It can finely adjust the inlet air temperature. The air temperature can be arbitrarily set and automatically adjusted from room temperature to 120 °C. The temperature control accuracy is within ±1 °C. .
Method / Step 2:
2, one-step granulator exhaust system: after the collection bag, add bag filter dust removal system, placed in the auxiliary machine room, to ensure that the air directly discharged to the outside including hormones meet environmental requirements.
Method / Step 3:
3. The diffusion chamber is connected to the column by a hinge and can be rotated left and right. The housing is equipped with three high-pressure lens mirrors for observing the fluidized state of the fluidized bed and the atomization state of the spray gun. The upper part has a spotlight hole. For internal lighting.
Method / Step 4:
4. The equipment is equipped with explosion-proof devices, and the explosion-proof performance meets national standards.
Method / Step 5:
5. The air intake system shall take necessary measures for each part to achieve effective sealing. After high efficiency, the air leakage rate must be 0%.
Method / Step 6:
6. The air inlet filter device shall ensure that the cleanliness of entering the hot air meets the D-class cleanliness requirements, and the air cleanliness detection hole is reserved at the rear end of the high-efficiency filter; the high-efficiency filter should be easy to maintain and periodically replace the high-efficiency filter. The high-efficiency filter integrity detection reagent injection port is reserved, and the injection port is sealed in daily use.
Method / Step 7:
7. The inlet air duct is smooth and has no sharp edges and corners, which is easy to clean. It has a pneumatic automatic on-off valve to prevent pollution or damage during cleaning. The air inlet duct is raised 15cm or more to prevent water from flowing back into the heater during clearing.
Method / Step 8:
8. The filter bag of the one-step granulator uses a conductive filter bag, the loss of 180 mesh powder is within 0.5%; the bag is sealed with air bag; and the dust alarm device should be installed to ensure the alarm when running.
Method / Step 9:
9. One-step granulator inlet air passes through primary, middle and high-efficiency filtration; high-efficiency use of high temperature and high efficiency, high temperature and high efficiency can withstand 250 °C temperature requirements.
Method / Step 10:
10. It can detect and display the wind speed (air volume) without stage automatic control. The air volume can be set and automatically adjusted within the specified range. The air volume control accuracy is controlled within ±5%.
Method / Step 11:
11. All the primary, middle and high-efficiency filters of the one-step granulator; the trap has a two-stage differential pressure display indicating the pressure difference; wherein the differential screen of the bottom screen and the collecting bag can be displayed on the controller.
Method / Step 12:
12. Feeding method: The material is sucked into the silo through the side wall of the silo and the connected pipeline by the negative pressure of the equipment.
Method / Step 13:
13. The noise of 1m away from the equipment is below 70dB, the loader is cylindrical cone (inverted cone), and the middle part has sampling device during operation.
Method / Step 14:
14. Inlet air heating steam pressure control should adopt a certain way to achieve steam pressure constant pressure control, and the target pressure fluctuation should not exceed ± 5%.
Method / Step 15:
15. The exhaust system shall include exhaust fans, exhaust filter systems, exhaust shut-off valves and silencers, etc., which shall prevent air from being poured.
Method / Step 16:
16. After the high-efficiency installation, complete the integrity test and issue a qualified report.
Method / Step 17:
17. Weld 3mm thick on the periphery of the upper part of the equipment according to the height of the room; the 6cm wide flange is used for the sealing connection of the upper part of the equipment into the technical interlayer.
Method / Step 18:
18. One-step granulator uses vacuum discharge, and the material remaining in the internal loader after no-loading of the loader shall not exceed 1kg.
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